Change parts and wear parts for your packaging lines

A format changeover, a worn part, a line at a standstill: we machine the pucks, star wheels, guides and bushes of your filling machines, tube fillers and cartoners, to drawing or from the existing part. Workshop in Le Châtelet-en-Brie (77), right next to the Cosmetic Valley.

Parts for your lines

Custom-machined HDPE puck for a perfume bottle, mounted on the packaging line — Alésage XC
HDPE puck shaped to the bottle profile.
Aluminium transfer half-ring with eight pockets, machined for a packaging line — Alésage XC
Aluminium transfer half-ring, eight pockets.
Anodised aluminium star wheel and orienting unit for a packaging line — Alésage XC
Anodised aluminium star wheel and orienting unit.
Tube filler change part machined from solid engineering polymer — Alésage XC
Tube filler change part, engineering polymer.
Holding fixture for a glass bottle, aluminium jaws and engineering polymer base — Alésage XC
Holding fixture: the glass only touches soft material.
Machined aluminium capping head on a hexagonal body — Alésage XC
Capping head that can be removed for maintenance.

A part without a drawing? We start from the part

Send a photo and a few dimensions, or drop off the worn part: we measure it and reproduce it identically by reverse engineering. Wear parts can then be held in buffer stock at our premises under a framework agreement.

Materials

HDPE · POM-C · PA6 · PEEK · 7075, 2017, 5083 aluminium · 304, 316L stainless steel. EN 10204 3.1 material certificates and safety data sheets on request, for your compliance files and supplier audits.

What your lines demand, what we hold

  • Tolerances: IT5–IT6 routinely on functional diameters (threaded rings, sealing surfaces, sliding fits), with no external grinding.
  • Surface finish: Ra ≤ 0.4 µm depending on geometry, down to Ra 0.2 µm on a polished bore.
  • Cleaning: flush countersunk stainless steel screws, aligned holes, removable design for maintenance in production.
  • Inspection: inspection report on request, each dimension photographed where it was measured.

170 HDPE pucks for a filling machine, delivered in 4 days

The context. One Monday morning, a cosmetics production site calls us: an unexpected overload on a packaging line, and a new format to launch. It needs 170 HDPE pucks for a PKB filling machine before the end of the week.

  • Monday. The material is already in stock at our workshop. Drawings and a prototype are approved with the customer by video, with no travel. Production starts the same day.
  • Tuesday to Thursday. Batch machining, dimensional inspection, packing of the parts.
  • Friday. Delivery to the customer. The line starts up with the new format on schedule.

What made it possible

  • Material in stock, and the decision to start the same day.
  • Remote approval by video, instead of shipping a prototype back and forth.
  • Machines that run one batch after another without standing idle between set-ups.

Is your line waiting for a part? Send a photo or a drawing: quote within 24 hours, or 48 hours when we supply the material. If your line is down, call us: +33 1 64 39 96 26.

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They trust us with their parts

Major perfume and cosmetics brands entrust us with machining their tooling parts (change parts) and spare parts. Alésage XC is an approved supplier to many luxury groups.

See the project sheets →

Buyers: get our supplier pack →

Send us your part, we will quote it

Drawing, photo or simple description: quote within 24 hours, or 48 hours when we supply the material.

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Workshop
5 rue des Champarts
77820 Le Châtelet-en-Brie, France
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Response time
Quote within 24 hours, or 48 hours when we supply the material

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